Used Electric Forklift BC - An electric forklift is a forklift truck that uses an electric motor to generate power as opposed to an internal combustion model. The electricity is sourced from either internal industrial batteries or fuel cell. If the electrical source is by means of internal batteries, the batteries are rechargeable by connecting the battery to a compatible electrical source. The rechargeable batteries are lithium-ion or lead-acid batteries. Electrical production by means of a fuel cell is similar to a battery source but cannot be recharged by connecting to an electrical source, instead requiring refueling.
Electrical forklifts can do the same type of work as internal combustion engine forklifts. Both models utilize two power horizontal forks to load, transport and unload items. The only substantial difference between an electrical forklift and an internal combustion engine forklift is the source of power. Electrically powered forklifts are typically used in warehouses and other indoor facilities where an internal combustion engine would cause poor air quality for workers.
Electric Forklift Classifications
The electric forklift truck can fall into one or more forklift truck classifications. They are:
1. Class 1: Electric Motor Rider Trucks
These forklifts can have pneumatic or cushion tires. Pneumatic tires are used on forklifts primarily operated outdoors in dry areas and on uneven surfaces whereas cushion tires are better on forklifts used primarily indoors, on smooth surfaces.
2. Class 2: Electric Motor Narrow Aisle Trucks
The Class 2 Electric Motor Narrow Aisle Trucks are another classification. These units function within very narrow aisle locations with limited space. This design enables maximum storage space. Class 2 models feature a modified design to limit the amount of space the forklift takes up.
3. Class 3: Electric Motor Hand or Hand-Rider Trucks
Another classification is the Class 3 Electric Motor Hand or Hand-Rider Trucks. These machines are hand-controlled. The operator is positioned in front of the machine and relies on a steering tiller instead of riding on the forklift.
4. Class 6: Electric and Internal Combustion Engine Tractors
The Class 6 Internal Combustion Engine and Electric Tractors are another lineup. This category includes forklifts that can be utilized for many jobs. The electric units may be used in exterior applications in dry situations and also function well indoors.
A list of forklift trucks that are typically powered by electricity are:
Sources of Electricity for Electric Forklifts
Mostly, electric forklift models are used for interior applications on even, flat floors. Battery-powered forklifts are better suited for interior jobs as they do not emit poisonous gases; making them ideal for food-processing and healthcare applications. Forklifts that rely on fuel cells produce zero emissions, making them popular in refrigerated warehouses since their performance is not affected by lower temperatures the way batteries are.
Lead-acid battery
The most popular type of rechargeable battery is lead-acid models. The lead-acid battery’s ability to supply high surge currents means that it has a relatively large power-to-weight ratio. Electric forklift trucks rely on lead-acid batteries that are affordable and durable. However, lead-acid batteries are susceptible to freezing in colder temperatures. They also require maintenance which, if ignored, can shorten the life of the battery.
Lithium-ion Battery
A Li-ion or lithium-ion battery is a different kind of rechargeable battery commonly used in electric forklift models. The main drawback of lithium-ion batteries is that they can be a safety hazard since they contain a flammable electrolyte that, if incorrectly charged or damaged can cause explosions and fires. Additionally, Li-ion batteries cost more compared to lead-acid batteries initially; although they need zero maintenance and provide better efficiency compared to lead-acid batteries. The Li-ion batteries can function with a broader temperature range compared to lead-acid batteries.
Fuel Cell
Forklifts with fuel-cell power showcase the benefits of both battery-operated forklift trucks and internal combustion models. Similar to battery-powered forklifts, there are no local emissions delivered from fuel cell models. Fuel cell power efficiency is only forty to fifty percent which is roughly half as much as lithium- ion batteries. Conversely, fuel cell power provides more energy density, translating to longer running time for electric forklift trucks. The fuel cell models perform better in colder environments compared to lithium-ion batteries. The fuel cell models are preferred for colder applications such as warehouses that are refrigerated.
Fuel cells are different from batteries in that they require a source of fuel to produce electrical current and so require refueling. While rechargeable batteries take a long time to recharge, fuel cells can be refilled in roughly three minutes. Because of this, large operations which run several shifts and larger fleets of forklifts tend to benefit from the ability to keep the forklift operating without having to account for lengthy charging times.
Pros and Cons of Electrically Powered Forklifts
Advantages of Electric Forklifts
Electric forklift trucks can often be a better option than internal combustion engine forklifts where a lift capacity does not exceed 12,000 pounds. Of course, there are many considerations to decide if the electric forklift model is the best choice for a particular application. Taking a look at the pros and cons of electric forklifts versus internal combustion engine forklifts is necessary.
Some of the advantages of an electrically powered forklift over an internal combustion engine are listed below.
1. The operating costs of battery-powered electric forklifts are significantly lower compared to internal combustion models since fuel costs continue to increase.
2. Electricity costs are more predictable than fluctuating fuel costs. This makes electric forklifts are more reliable choice in terms of operating expenses and budgets.
3. Battery powered electric forklifts also allow for recharging at charging stations. This eliminates the necessity for fuel transportation and fuel storage, both at the worksite and onboard the forklift itself.
4. Both fuel cell and battery-powered electric forklifts produce zero noise pollution or emissions. The only exception to this is the noise associated with the necessary back-up alarm. However, that is characteristic of internal combustion engine forklifts as well.
5. Operator equipment and fatigue is reduced in electric forklift models thanks to the automatic braking technology.
6. There are longer intervals between maintenance requirements for electric forklifts compared to internal combustion models due to less moving parts used by a battery-powered or a fuel cell unit.
Disadvantages of Electric Forklifts
Internal combustion forklifts have become less popular than electric forklifts over recent years. There are numerous working conditions however that make electrical models less practical. Certain electric forklift models disadvantages as compared to combustion models are listed below.
1. Since electric forklifts have a lift capacity of approximately 12,000 lbs. many jobs still choose to use an internal combustion model where there are heavy lifting requirements, even when they are only occasionally needed.
2. Electric forklifts rely on battery power and require recharging stations to be installed. If there are none at the facility, this could greatly increase the overall cost.
3. Batteries need to be monitored to ensure adequate timing regarding how long they are charged. This is important since battery life can be reduced if they are charged too frequently or infrequently.
4. Electric forklift trucks are also initially more expensive than internal combustion engine forklifts.
5. In some older facilities, the electrical system may need to be upgraded to accommodate an increased voltage requirement of battery powered forklifts.
6. Battery powered forklifts sometimes require machinery to lift or lower the heavy batteries when replacement of batteries is necessary.
Overall, electric forklift trucks provide numerous advantages compared to internal combustion engines however, they may not work in a variety of outdoor applications with their weight and weather restrictions.
Electric Forklift PDF
